Welcome to our Gallery
Below please find a sample of our most recent work.
Fully Automated Systems
Tube Slitting-Printing Machine
Fully-automatic, dial-based machine that performs slitting, pad printing and vision inspection of a plastic, medical tube.
Industry: Medical Device
Overview
- Automatic Changeover for five (5) product configurations
- Pad printing
- Static Control technology
- Vision inspection
- Two (2) servo axis
Hardware
- Keyence™ Vision System
- Weiss™ indexer
- Allen-Bradly™ HMI
- Allen-Bradly™ PLC
- Comec™ pad printer
- EXAIR™ Ion Air Cannon
- SMC™ Pneumatics
- IAI™ ROBO cylinders
Connector Assembly Machine
Fully-automatic, cam-driven, indexing system that performs part assembly and vision inspection of an electrical conduit fitting
Industry: Electrical Conduit
Overview
- CDS™ Rotary Synchronized Assembly Chassis
- Semi-automatic Changeover for twelve (12) product configurations
- Five (5) vibratory feeders
- Ten (10) motion axis (4 rotary servos, 6 servo grippers)
- Two (2) vision systems for product inspection
- Operator interface for semi-manual assembly
Hardware
- Keyence™ Vision Systems
- Allen-Bradley HMI
- Allen-Bradley PLC
- Keyence™ light curtain
- Omron™ servo system and motion controller
- Schmidt™ press
Battery Cover Assembly Machine
Automated battery cover assembly, welding, testing and inspection system
Industry: Automotive Parts
Overview
- Automatic Changeover for twelve (12) product configurations
- Ultrasonic welding
- Leak & Flow testing
- Robotic carton packing
- Vision inspection
- Molding machine robot integration
Hardware
- Cognex™ Vision System
- Yamaha™ Cartesian robot
- Sonics™ ultrasonic welders
- Parker CTC™ HMI
- Allen-Bradley™ PLC
Medical Device Assembly Machine
Fully-automatic, endoscopic stapler cartridge assembly system
Industry: Medical Device
Overview
- Automatic Changeover for six (6) product configurations
- 30’ in-line synchronous/non-synchronous transport system
- 24 motion axis (rotary servo, linear servos, stepper)
- 700+ I/O
- Vision Systems (3)
- Real-time data exporting
- 0.0005” part placement accuracy
- roduct bar code scanner
- SQL Database integration
Hardware
- Keyence™ Vision Systems
- Weiss™ in-line transport system
- Yaskawa™ servos & motion controller
- IAI™ ROBO Cylinders
- PC Based controls
EMF Shielding Ring Assembly Machine
Fully-automatic, EMF shield assembly system
Industry: Electrical Components
Overview
- Nine (9) different product configurations
- Reel-fed raw material delivery
- Robotic Tray loading cell
- Carton handling & loading system
- Vision inspection system
- Two (2) trimming die-sets
- Five (5) servo axes
Hardware
- SMC™ pneumatics
- Yamaha™ Cartesian Robot
- Allen-Bradley™ PLC
- Allen-Bradley™ HMI
- Cognex™ vision system
- Bosch-Rexroth™ conveyor
- Rapid-Air™ de-reelers
- Animatics™ Smartmotor integrated servos
Industrial Drawer Guide Assembly System
Automated, robotic assembly system with part riveting, printing, and operator loading stations
Industry: Hardware Manufacturing
Overview
- Operator manual load and unload stations
- Inkjet part numbering system
- Ten (10) motion axes (not including robots)
- Eight (8) vibratory feed systems
- 40’ long welded steel frame
- Servo positioned orbital riveting
Hardware
- Four (4) Adept™ Cobra ePLC Robots
- AMC™ Pallet based transport system
- Keyence™ vision sensors
- Keyence™ sensors
- Keyence™ Ink-jet printer
- Allen-Bradley™ PLC
- Allen-Bradley™ HMI
- Allen-Bradley™ Kinetix servo controllers
- Allen-Bradley™ safety cameras
- Taumel™ orbital riveters
- SMC™ pneumatics
Integration Projects
Thread Rolling Machine Feeding System
Automatic bolt blank feeding system for Reed™ Thread Rolling machines
Industry: Fastener Manufacturing
Overview
- Automated part handling utilizing transport tray system
- CAMotion™ “Command Shaping” motion control
- Automatic Changeover for five (5) product configurations
- Operator interface
- Gantry style 3-axis servo-driven pick-and-place
Hardware
- Siemens Simatic Microbox™ PC-based control system
- Superior Induction™ 12KW induction heater
Workstations
Extrusion Packaging Workstation
Portable workstation for vial loading of extrusions
Industry: Medical Device
Overview
- Adapts to plastic extrusion equipment for automated packaging into vials
- Rate: 1000ppm
- Portable design
Hardware
- Eaton PLC
- Eaton HMI
- Montech™ conveyors
Material Winding Cell
Portable, high-speed, semi-automated material winding machine
Industry: Medical Device
Overview
- Winds material from spool to process rack and back to spool.
- Material tensioning control.
- Winding pitch control.
Hardware
- Yaskawa™ servo motor
- Misumi™ screw driven slides
- Keyence™ sensors
- Allen-Bradley™ Proface HMI
Vision Systems
Vision Inspection Cell
Fully-automatic, color inspection system for anodized fasteners
Industry: Aerospace Fastener Manufacturing
Overview
- HMI SKU menu for selecting vision inspection recipes for multiple part/color versions
- High-speed good/bad part diverter
- 220+ ppm
- Welded steel frame
Hardware
- Keyence™ Color Vision System – 4 camera array
- Allen-Bradley™ HMI
- Allen-Bradley™ PLC
- Dorner conveyor
Tools, Fixtures & Machining
Rotating Fixture
Fully-automatic, rotating part fixture
Industry: Industrial hydraulic systems manufacturer
Overview
- Cam driven indexer for rigidity
- All steel construction
- Integrated into customer production line
Hardware
- Camco™ Indexer
- Bosch-Rexroth™ VFD
- Turck™ sensors
- Turck™ distribution boxes and connectors